Cement brick forming machine

 

Maintenance Method Of Permeable Brick Machine Equipment Mold

 

The quality of permeable bricks is directly related to the bearing capacity, durability, acid and alkali resistance, fire resistance, and other conditions of the steel bars in the concrete engineering layout, and plays a great role in the quality of the project. Now in developed places, unqualified permeable bricks have been eliminated. In the past, permeable bricks were banned from use due to various defects, and the concrete permeable bricks produced by our company's permeable brick machine have been promoted.

 

Maintenance method of 8-hole hollow brick machine mold:

1. When installing or replacing the mold, be sure to avoid collisions and bumps, assemble in a civilized manner, and pay attention to protecting the mold;

2. During the use of the permeable brick machine, the mold size and the welding joint should be checked frequently. If cracks appear in the weld, they should be repaired in time. If the wear is too fast, the aggregate particle size should be adjusted. If the wear is too large and affects the product quality, the mold needs to be replaced;

3. When cleaning the mold of the permeable brick machine daily, use an air compressor and soft tools to remove concrete residues, and do not knock or pry the mold with gravity;

4. The replaced 8-hole hollow brick mold should be cleaned and coated with oil to prevent rust. It should be placed in a dry and flat place to support and flatten to prevent gravity deformation.

 

More and more regions are using permeable brick machines, and the coverage rate of permeable brick machines is getting higher and higher. Permeable brick machines require small investment, low cost, one-time molding, labor saving, high output, and low cost, and are deeply loved by construction sites.

 

 

Molding types		Sand-based PermeableBrick 200×100×(60/80)mm	16pcs/mould	Output/10hrs 28,800pcs
		Standard Brick 240×115×53mm	28pcs/mould	Output/10hrs 50,400pcs
		Perforated Brick 240×115×90mm	14pcs/mould	Output/10hrs 25,200pcs
		Hollow Brick 390×190×190mm	4pcs/mould	Output/10hrs 7,200pcs

 

 

 

Nowadays, new brick-making machines are used more and more widely in life, showing a trend of replacing clay brick machines. It can be predicted that the production of clay bricks not only consumes a lot of farming costs but also consumes a lot of electricity during the sintering process, forming a huge Due to environmental pollution, the production of clay bricks has been banned for environmental reasons. Compared with traditional clay bricks, the new brick-making machine has a very significant advantage. The cement brick machine does not require sintering, which reduces a lot of pollution and completes the zero-pollution and zero-emission policy.

 

Second, with the continuous reduction of cultivated area, the advent of unburned brick machines has responded to the problem of the continuous reduction of cultivated area.

 

Third, the unburned brick machine is more beautiful and more practical than the traditional clay red brick. The permeability, beauty, strength, and quality of the pavement brick are incomparable to the traditional clay brick.

 

The fire-free brick machine has the advantages of being lightweight, having good thermal insulation performance, good sound absorption, a certain strength, and good processing performance. As a good material, it has been widely used in construction and has become the choice of building materials that many places vigorously promote and develop.

 

 

 

Frequently Asked Questions

 

1. What is a hydraulic color brick machine?

The hydraulic colored brick machine drives the pressing mechanism through the high-pressure oil generated by the hydraulic system to press and shape the raw materials, thereby producing colored bricks of various specifications and shapes. The hydraulic system consists of components such as hydraulic pumps, hydraulic cylinders, hydraulic oil tanks, and control valves, and realizes automatic operation through electrical control systems.

 

2. What is the main function of a hydraulic color brick machine?

Stable and uniform pressure: The hydraulic system can generate stable and uniform pressure to ensure that the bricks are evenly stressed during the pressing process, thereby improving the density and uniformity of the bricks.
Rapid prototyping: Under high pressure, the raw materials can be quickly pressed and formed, shortening the production cycle and improving production efficiency.
Strong adaptability: By adjusting the working pressure and mold structure of the hydraulic system, it can produce bricks that are suitable for different environments and uses, such as permeable bricks, anti-slip bricks, etc.
Continuous production: Under the control of the electrical system, the hydraulic color brick machine can achieve continuous production and improve production efficiency and output.

 

3. What common faults may a hydraulic color brick machine encounter during use?

Hydraulic pump failure: The hydraulic pump is the core component of the hydraulic system and is responsible for providing power. Common failures include pump body wear, leakage caused by aging of seals, blockage caused by oil contamination, etc.
Motor failure: The motor is a key component that drives the hydraulic pump and other electrical components. Common failures include motor overheating, motor burnout, unstable motor speed, etc., which may be caused by power problems, motor failure, or excessive load.
Control circuit failure: The control circuit is responsible for controlling the coordinated work of various parts of the hydraulic color brick machine. Common failures include poor line contact, relay damage, PLC failure, etc., which cause the equipment to fail to run according to the preset program.

 

4. How to maintain the hydraulic color brick machine to ensure its normal operation?

Hydraulic oil replacement: According to the requirements of the equipment manual, the hydraulic oil should be replaced regularly. During the replacement process, the hydraulic oil tank and hydraulic system should be thoroughly cleaned to ensure that no impurities remain.
Filter element replacement: The filter element in the hydraulic system is an important component to prevent impurities from entering the hydraulic system. Regularly check and replace the filter element to maintain the cleanliness of the hydraulic system.
Tighten the screws: Check and tighten all screws and nuts on the equipment to prevent equipment failure or safety accidents caused by looseness.
Clean the equipment: Regularly clean the surface and interior of the equipment, especially key components such as the material box, mold, and pressure head. Prevent dust and impurities from accumulating and causing damage to the equipment.

 

5. What factors affect the durability of hydraulic color brick machines?

Material selection: The quality of the materials used in various parts of the equipment, such as frames, cylinders, molds, etc., directly affects their durability. High-quality materials can withstand greater pressure and wear, thereby extending the service life of the equipment.
Manufacturing process: Process control during the manufacturing process is crucial to the accuracy and durability of the equipment. Fine processing technology can reduce friction and wear between components and improve the overall performance of the equipment.
Load condition: The load condition of the equipment is also an important factor affecting its durability. Long-term overload operation will accelerate the wear and aging of the equipment and shorten its service life.

 

6. How to prevent a hydraulic color brick machine from rusting?

Choose corrosion-resistant materials: When purchasing a hydraulic color brick machine, you should give priority to machine parts made of corrosion-resistant and oxidation-resistant materials, such as stainless steel, aluminum alloy, etc. These materials can effectively resist the erosion of the external environment and reduce the risk of rust.
Clean the surface: Clean the surface of the hydraulic color brick machine regularly, especially the joints, gaps, holes, and other parts of the machine, which are easy to hide dirt and accelerate rust. Use appropriate cleaning agents and tools to thoroughly remove dirt and moisture from the surface.
Lubrication and maintenance: Apply an appropriate amount of lubricating oil or rust inhibitor to the key parts of the equipment to reduce friction and wear between metal parts, and form a protective film to prevent moisture and air from directly contacting the metal surface, thereby slowing down the rust rate.

 

7. What material is the hydraulic color brick machine made of?

Steel: The frame, main structural parts, transmission parts, etc. of the hydraulic color brick machine are usually made of high-quality steel. These steels have good compression, bending, and torsion resistance, and can withstand the huge pressure generated by the equipment during operation.
Key components such as hydraulic cylinders and oil cylinders are also made of high-quality steel to ensure their sealing and durability.
Alloy materials: Alloy materials may be used on some key components, such as bearings, gears, etc. to improve wear resistance, corrosion resistance, and fatigue resistance.
Hydraulic oil: The hydraulic color brick machine uses hydraulic oil as the transmission medium to drive various components to work through the hydraulic system. The quality of hydraulic oil has an important impact on the performance and life of the equipment.
Rubber seals: In hydraulic cylinders, oil pipes, and other components, rubber seals are used to prevent hydraulic oil leakage. These seals need to have good oil resistance, wear resistance, and high-temperature resistance.
Electrical components: The hydraulic color brick machine also contains an electrical control system, which is composed of various electrical components, such as motors, controllers, sensors, etc. These components are usually made of high-reliability electrical materials to ensure the stable operation of the equipment.

 

8. What fields can a hydraulic color brick machine be applied to?

The hydraulic-colored brick machine is widely used in municipal administration, construction, gardening, community construction, and other fields. It can produce various types of colored bricks, such as bread bricks, Dutch bricks, curved bricks, Spanish squares, hexagonal bricks, maple leaf bricks, diamond bricks, eight-shaped lawn bricks, double eight-shaped grass bricks, and curbstones, etc., to meet the needs of different occasions.

 

9. What factors affect the ease of use of hydraulic color brick machines?

Automation level: The higher the automation level of the hydraulic color brick machine, the easier it is to operate, and the lower the skill requirements for the operator. Highly automated equipment can automatically complete the processes of raw material feeding, pressing, demolding, and conveying, reduce manual intervention, and improve production efficiency and product quality.
Material quality: The manufacturing material of the equipment should have good wear resistance, corrosion resistance, and fatigue resistance to ensure that the equipment maintains stable performance during long-term operation.

 

10. What are the disadvantages of hydraulic color brick machines?

The hydraulic color brick machine needs to use specific raw materials in the production process, such as cement, stone powder, river sand, etc., and these raw materials need to be mixed in a certain proportion. If the quality of the raw materials does not meet the requirements, or the mixing ratio is inaccurate, it may affect the quality and production efficiency of the bricks. Therefore, the hydraulic color brick machine has high requirements for the selection and proportion of raw materials, which increases the difficulty and cost of production.

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