Block Machine
Why Choose Us
Experience
Factory was established in 1999, committed to the concrete products equipment industry for 25 years.
Production
The company has a mechanical design and development center, parts processing workshop,welding assembly workshop,etc.
Technology
Our company is a manufacturer specialized in the development and promotion of all kinds of slope protection bricks, large retaining blocks, U-shaped water trenches, etc.
Corporate Purposes
We always adhere to the implementation of the enterprise tenet of "professional achievement quality", and always adhere to the business philosophy of "loyalty, dedication, integrity, initiative" and "common growth with customers".
It is a type of machine that produces mortar by preparing sand, gravel, water and cement and allows this mortar to be used in various construction and building types by pressing it into molds. The sizes or shapes of the Blocks produced are determined by the Block molds and the most suitable production is provided for the area to be used.
Quick and Accurate
Machines are always more efficient than humans. The block making machine has hydraulic pressure with vibration-based feeding systems which makes every block very accurately and precisely.
Customizable
This block making machine comes with many important customizations. In which you can convert a fully automatic block making machine to semi-automatic and manual according to your project requirement using an electrical panel board. By changing the mold in the machine, you can make blocks of different designs and shapes.
Easy to Operate
This Automatic Block Making Machine can be easily operated with an electrical panel board or PLC Panel. All the parts of this machine-like Feeder, Pressure Jack, Pallet Stacker or Barring, Hydraulic power pack can be controlled by PLC Panel except the conveyor belt and pan mixer.
Reduce Cost
Manual blocks making machines require more labour than automatic blocks making machine. Therefore, you can reduce the monthly labour cost. In addition, modern blocks making machines consume less electricity than older machines, thus your per block unit cost is reduced and overall profits increase.
Time Saver
As you know, automatic blocks making machines can make lots of blocks in a short time as compared to manual block making machines. However, it also depends on labor skill and speed. In an automatic machine, almost the whole process of creating a block is automatic which saves you time per block.
Concrete Block Making Machine: These machines produce concrete blocks using a mixture of cement, sand, and aggregates. They come in various configurations, including manual, semi-automatic, and fully automatic.
Cement Block Making Machine: Similar to concrete block making machines, these are specialized for producing cement blocks.
Interlocking Block Making Machine: These machines are used to produce interlocking blocks, which have unique designs that allow them to fit together without mortar or adhesive.
Hollow Block Making Machine: Used for making hollow blocks, which are commonly used in construction for their lightweight and insulating properties.
Solid Block Making Machine: These machines produce solid blocks, which are dense and sturdy, suitable for load-bearing walls and other structural applications.
Paver Block Making Machine: Specifically designed for producing paver blocks, which are commonly used for outdoor flooring, sidewalks, driveways, and landscaping.
Fly Ash Brick Making Machine: Although not strictly a block machine, it's worth mentioning. These machines use fly ash, a waste byproduct from coal combustion, along with other materials to produce bricks or blocks.
Block Machine Use And Characteristics
The cheap concrete block making machine is suitable for fixed production of various standard products such as standard bricks, hollow blocks, porous bricks and other concrete products.
The cement brick machine is a mechanical, hydraulic, computer automatic control / electronic control comprehensive technical equipment. The hydraulic brick machine has the characteristics of high efficiency, reasonable design, compact structure, simple operation of the cement brick machine, and convenient maintenance of the cement brick machine. Cement block making machine is mainly based on hydraulic pressure, supplemented by machinery.
The vibration and pressure are completed. The block products produced by the cement block machine have high compressive strength, high density, good resistance to frost and impermeability, excellent sound insulation, heat insulation and thermal insulation performance, and the cement concrete blocks machine has accurate dimensions.
The system is designed with a pre-load relief device to minimize the hydraulic shock.
Fast running speed and advanced fast device to ensure the user's production needs.
High degree of automation, the electrical part adopts imported PLC automatic control system, strong anti-interference ability and low failure rate.
The body of the cheap concrete block making machine adopts the overall steel structure, which has high strength and good stability. It does not require the installation of anchor screws, and runs smoothly, which extends the service life of the machine.
Applications of Block Machine
One of the most common uses of a block making machine is for building construction. It is used to produce various types of blocks such as solid blocks, hollow blocks, interlocking blocks, and paving blocks that are used for walls, foundations, and pavements.
Block making machines are also used for landscaping purposes. They can produce blocks of different sizes and shapes that can be used for garden walls, retaining walls, and other outdoor features.
Block making machines are used for the construction of infrastructure such as roads, bridges, and dams. They can produce concrete blocks that are used to build retaining walls and other structures that are required for these projects.
Block making machines can also be used for manufacturing purposes. They can produce blocks that are used in the production of furniture, toys, and other products.
Another use of block making machines is in the creation of environmentally friendly products. They can be used to produce blocks made from recycled materials, which can help reduce waste and promote sustainability.
How to Maintain a Block Machine?
Scheduled Performance Check:
It is important to have a regular performance check for every unit of machinery in block making machine. During the checkups, it should be made sure that control systems, switches and various other components are functioning properly. In case of detection of any fault, removing the fault must be prioritized.
Before Starting the Machine:
A short performance check is necessary, before starting the block making machine, to make sure everything is working well. Things like lubrication, performance abnormalities, faulty parts, tightening and few other inspections can be performed before putting the machine into work. This will avoid break down of the whole system and abrupt the work in the middle.
Regular Cleaning/Lubrication of Parts:
Block making machines are often exposed to micro dust that can affect movements of various mechanical parts or even clogging the lubrication flow. Microdust and improper lubrication are most common the reasons for the underperformance of the system, in the worst condition, it can even lead to faulty parts and complete system shutdown. A regular cleaning and lubrication of machine can avoid much of the troubles and ultimately prolong the machine’s life.
Maintenance in Winter/Low Temperature:
Considering any heavy machinery, production is not the same in winter and summer, the atmospheric condition makes a huge difference and hence various changes in production are important to be considered. Often in production, water is used in materials and low temperature may cause materials to freeze. To avoid this, usage of antifreeze should be motivated and applying insulation to raw products is also suggested. Lubricants can also be affected in low temperature hence of antifreeze in lubricants is also suggested. Before placing machines to sleep, it is advised to drain all the hydraulic fluids to avoid freezing.
How To Carry Out Routine Maintenance For Block Machine
1.Check if the top mould loose or not,clean up the attachements on the mould.
2.Clean up the debris,sand,dust around the top mold.Check the nut or the tube connection,timely screw up if loose.
3.Check the top mould synchronous bearing cover or gear,timely screw up if loose.
4.Check the top vibration transmission,timely screw up if loose.
5.Check the bottom mould parts,timely screw up if loose.
Clean the attachments,weight lifting wood must be placed between bottom mould and top mould for safety.
6.Check compresstion bolt,nuts loose of bottom mould,timely screw up if loose.
7.Check the cylinder,beam connecting parts,fasteners,tube joints,timely screw up if loose.
8.Remove debris from bottom vibration plate groove.
9.Check the bottom vibration transmission parts and tube joints,screw up if loose.
10.Check the proximity switch position of both top mould and bottom mould,the limit block.
If loose or in wrong position,adjust timely.
11.Clean up the attachments on pallets.
12.Check the grease point.
13.Check the anchor nut,timely screw up if loose.
14.Check the block conveyor,timely screw up if loose.
Concrete Block Machine Process
1º Mixing
A conveyor belt moves the sand and gravel to the storage containers. It is typically stored in enormous, vertical silos to keep Portland cement dry. The first step in the manufacturing process is to load the required quantity of raw materials (sand, gravel, and cement) into a weigh batcher, either by gravity or utilizing a mechanical structure.
3º Curing
A robotic stacker moves pallets of blocks to a curing rack. Hundreds of blocks can be stored in each rack. Once the rack is complete, a rail system is built so that it may be transferred to a curing kiln. Kilns are typically low-pressure steam kilns that can hold multiple racks—the blocks firm in the kiln at room temperature after three hours.
2º Molding
Once combined, the material is loaded onto an incline conveyor for transfer via an elevated hoister. After the transfer, the mixing process starts over. The quantity of concrete going into another hopper is controlled. The molds in a block machine, which consists of an exterior mold box with many mold liners, are then filled with concrete and pressed into the molds.
4º Cubing
After curing, the blocks are rolled out of the kiln and unloaded onto a chain conveyor in pallets. Pushing these off a steel pallet recycles them into blocks. Molding and splitting two blocks with a splitter creates a rough, stone-like block. A cuber will line up all the blocks and stack them into a three-by-six-by-three or four-by-four cube. The forklift takes them outside, where they will be kept indefinitely.
How to Choose the Right Concrete Block Machine?
Automation
There are mainly two types of automation available for concrete block-making machines; fully automatic concrete block-making machines and semi-automatic concrete block-making machines.
Production Capacity
These machines have different production capacities that may vary in their working areas according to their production capacities. Firms with low production levels generally prefer manual production machines, while firms with high production levels prefer semi-automatic or fully automatic production machines. Production Capacity ranges from 500 per shift. up to 25,00 and per hour.
Mobility
There are two types of concrete block-making machines based on movability: the stationary type and the mobile type. Mobile concrete block-making machines also known as egg-laying brick-making machines have the capability of moving. A stationary concrete block-making machine needs to be established on a hard, concrete foundation. This machine uses pallets to produce concrete products.
Compression Efficiency
Compression in the concrete block-making machine is done by employing hydraulic cylinders, which can produce a much stronger block, thus reducing the cement consumption even further.
Certifications
Our Factory
Our company is a manufacturer specialized in the development and promotion of all kinds of slope protection bricks, large retaining blocks, U-shaped water trenches, sand-based permeable bricks, magic ground tiles, PC imitation stone bricks, curbstones, color bricks, self-insulating blocks, split bricks, standard bricks, hollow bricks porous bricks, and other concrete products primary molding equipment. The equipment we produced has the advantages of energy saving and environmental protection, simple operation and a high degree of automation.and the new building bricks produced by using construction waste, tailing,fly ash,coal gangue, steel slag, stone powder, river sand, and other waste raw materials are widely used in municipal engineering, water conservancy engineering, railway engineering, road engineering, and civil construction. At the same time, it is used in blast furnace refining various block molding, solid waste, and hazardous waste block molding treatment.
FAQ
Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most professional block machine manufacturers and suppliers in China, featured by quality products and good service. Please rest assured to buy block machine at competitive price from our factory. Contact us for pricelist.
A complete book of brick making machines, Roadside Stone standard Brick Machine, Roadside Stone hollow Brick Machine