Brick Making Machine Manufacturers

Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most reliable manufacturers and suppliers of brick making machine manufacturers in China. If you're going to buy high quality brick making machine manufacturers, welcome to get pricelist and quotation from our factory. For price consultation, contact us.

 

 

 

What Are The Advantages Of Automatic Hydraulic Brick Machines Compared With Traditional Equipment:

 

1. It adopts a unique four-beam and four-column structure, with a reasonable molding and demoulding design, and the upper and lower compaction of the molded bricks are consistent.

2. Using advanced hydraulic components, the pump station jointly designed with Japan Oil Research Institute and Germany Rexroth can achieve continuous and normal operation.

3. The entire machine body is made of cast steel to extend the service life of the machine.

4. The hydraulic brick-making machine adopts a PLC transmission hydraulic system to realize the automatic control of the machine.

5. By replacing the mold, it can produce cement bricks, standard bricks, hollow bricks, porous bricks, blind hole bricks, slope protection bricks, and other bricks and tiles and ground road products, which greatly meets the needs of customers and realizes the function of one machine for multiple uses.

 

The addition of the manipulator can realize the automation of the code brick, ensure the appearance quality of the product, and reduce production costs.

 

 

1. The working environment of the automatic brick machine is a dusty place. There is a lot of dust in the air. The columns, oil tanks, and oil circuits should be dusted.

2. The oil tank should be cleaned regularly to ensure that there are no dust and iron filings to avoid unnecessary blockage of the oil circuit.

3. Hydraulic oil is the blood of the automatic hydraulic brick machine. Check the hydraulic oil regularly to see if it has deteriorated. If it needs to be replaced, it must be replaced.

4. The electrical part should be well protected from moisture to prevent short circuits from damaging the entire system.

5. When the power is off or the brick machine stops working, the material in the mold should be cleaned to prevent the material from gluing into the mold and affecting the next production.

6. Do not adjust the program at will. Changes in exhaust and pressing time will directly affect product quality.

7. The rest of the equipment should be repaired in time, and problems should be discovered and handled in time to lay the foundation for long-term normal production.

 

 

 

Host Machine Power	44.4KW
Host Machine Weight	12tons
Dimension	5030×2620×3750mm
Pallet Size	1380×780×(25-45)mm
Moulding Cycle	15-20 sec/time
Excitation Force	108KN
Production Capacity	39.60million pcs/year (240×115×53mm)
Operation Standard	JC/T2094-2021

 

 

During the production and operation of hydraulic brick machines, the mold needs to withstand the pressure applied by the hydraulic system and the friction between the material particles. Therefore, the material selection of the mold should have strong toughness, wear resistance, fatigue fracture resistance, corrosion resistance, and high-temperature resistance. At the same time, the selection of mold materials must meet the requirements of the production process, as well as economy and practicality.

 

When the material used in the hydraulic brick machine equipment undergoes plastic deformation due to the pressure in the mold cavity, it will flow and slide along the surface of the mold cavity and cause severe friction between the surface of the mold cavity and the material, causing the mold to fail due to wear. Therefore, it can be said that the wear resistance of the material is one of the basic and important characteristics of the mold, and hardness is the main factor affecting wear resistance.

 

Generally, the higher the hardness of the mold parts in the hydraulic brick machine, the smaller the wear and the better the wear resistance. In addition, wear resistance is also related to the type, quantity, shape, size, and distribution of carbides in the material. Since the working conditions of the mold are mostly very bad, it is easy to cause brittle fractures when it is subjected to a large load for a long time.

 

To prevent the sudden breakage of mold parts during the production process, the mold is required to have high strength and toughness. Carbon content and grain size are the standards for considering material toughness. The hydraulic brick machine production line is a cyclic process. The mold often causes fatigue fracture under the long-term action of cyclic stress. Fatigue fracture can be divided into low-energy multi-impact fatigue fracture, tensile fatigue fracture, contact fatigue fracture, and bending fatigue fracture.

 

The fatigue fracture performance of brick molds mainly depends on their strength, toughness, hardness, and the amount of inclusions in the material. When the working temperature of the mold is high, the hardness and strength are reduced, resulting in early wear or plastic deformation of the mold and failure. This further emphasizes that the mold material should have high-temperature resistance to ensure that the mold has high hardness and strength at the working temperature.

 

In addition, some molds are repeatedly heated and cooled during operation, which may cause cracks and peeling on the surface of the mold cavity due to the stress generated by tension and pressure. Therefore, to make the hydraulic brick machine operate normally and safely, the mold raw materials must be based on good materials. Before each production operation, the equipment must check whether the mold components are installed correctly and there is no looseness of the parts. After production is completed, the mold must be lubricated in time to reduce mold friction and corrosion.

 

 

 

 

If the machine is shut down for a long time, do not start it. The mold also needs to be protected. This is because the mold of the wall brick has a great influence on the appearance and quality of the finished bricks. If there is a problem with the mold. They are bound to produce unqualified free bricks. Cause certain losses to users. Therefore, the mold of the brick-making machine must be well maintained.

 

The wall protection brick mold needs more maintenance, and try to avoid large particles of materials or other foreign matter from entering the mold, which will cause deformation and wear of the mold on the one hand. If the customer does not use the mold for a long time, the inside of the mold should be cleaned first to avoid the residual concrete solidifying on the mold, and then a layer of lubricating oil should be applied to the inside of the mold. To prevent the mold from rusting for a long time, if the abrasive is accidentally contaminated and rusted, fine sandpaper can be used for grinding. In short, regular maintenance of the mold can effectively extend the service life of the mold, and the unburned bricks produced are beautiful. For river slope protection brick machine. If the machine is shut down for a long time, do not start it. The mold also needs to be protected. This is because the mold of the river slope protection brick has a great influence on the appearance and quality of the finished brick. If there is a problem with the mold. They are bound to produce unqualified unburned bricks. Cause certain losses to users. Therefore, the mold of the brick-making machine must be well maintained.

 

The well wall slope protection brick mold should be maintained more, and try to avoid large particles or other foreign matter from entering the mold, which will cause deformation and wear of the mold on the one hand. If the customer does not use the mold for a long time, the inside of the mold should be cleaned first to avoid residual concrete solidifying on the mold, and then a layer of lubricating oil should be applied to the inside of the mold. To prevent the mold from rusting for a long time, if the mold is accidentally rusted, fine sandpaper can be used for grinding. In short, regular maintenance of the mold can effectively extend the service life of the mold, and the maintenance-free bricks produced have a beautiful appearance.

 

 

 

Frequently Asked Questions

 

1. What is a color brick machine?

Color brick machines are machines specifically designed to produce bricks in a variety of colors. These machines are typically used to mold concrete, clay, or other materials into bricks of the desired shape, size, and color. The bricks produced by these machines can be used for a variety of purposes, including construction, landscaping, and decorative purposes.

 

2. What is the main function of a color brick machine?

Producing colored bricks: The colored brick machine uses cement, stone powder, river sand, crushed construction waste, etc. as raw materials, and produces bricks with rich colors by adding pigments of different colors. These bricks are not only beautiful but can also be customized as needed to meet different design requirements.
Improve production efficiency: The colored brick machine adopts a mechanized production method, which can greatly improve production efficiency. Compared with the traditional manual brick-making method, the colored brick machine can produce a large number of bricks in a short time, reducing labor costs and improving production efficiency.

 

3. What common faults may a color brick machine encounter during use?

Parts wear: Due to long-term operation and vibration, some mechanical parts of the color brick machine (such as bearings, gears, belts, etc.) may wear out, resulting in equipment performance degradation or malfunction.
Jam or blockage: The raw material conveying system (such as feed hopper, conveyor belt, etc.) may be jammed or blocked due to raw material agglomeration, excessive humidity, or excessive impurities, affecting production efficiency.
Sensor abnormality: The sensors on the color brick machine (such as position sensors, pressure sensors, etc.) are used to monitor the equipment status and raw material status. If the sensor fails, it may cause the equipment to falsely alarm or malfunction.

 

4. How to maintain the color brick machine to ensure its normal operation?

Clean the surface and interior: Regularly clean the dust, debris, and residual materials on the surface, mold, hopper, and other parts of the color brick machine to keep the equipment clean and tidy. This is because the color brick machine is prone to accumulate dust and impurities during use, which may affect the normal operation of the equipment and product quality.
Check the lubrication points: Ensure that each lubrication point (such as bearings, chains, guide rails, etc.) has sufficient lubricating oil, and regularly add or replace lubricating oil to reduce friction and wear and extend the life of the equipment.
Fasten parts: Frequently check whether the connecting bolts are loose, and tighten them in time to prevent malfunctions or safety accidents caused by loose parts.

 

5. What factors affect the durability of color brick machines?

Material selection: The main components of the color brick machine, such as the main frame, hydraulic guide column, etc., are usually made of high-strength manganese steel and special steel. These materials have good torsion resistance, wear resistance, and corrosion resistance, which directly affect the durability of the machine. High-quality materials can better resist wear and corrosion, thereby extending the service life of the machine.
Workload: Long-term high-load operation will accelerate the wear of the color brick machine and reduce its durability. Therefore, it is crucial to arrange the production plan and workload reasonably to improve the durability of the color brick machine.
Structural design: Whether the structural design of the color brick machine is reasonable will also affect its durability. Reasonable structural design can reduce stress concentration and vibration, and reduce wear and fatigue damage between components.

 

6. How to prevent color brick machines from rusting?

Regular cleaning: Regularly clean the dust, debris, and residual materials on the surface and inside of the color brick machine, especially paying attention to cleaning the parts that are prone to water accumulation or moisture. Keeping the surface of the equipment dry and clean helps prevent rust.
Select corrosion-resistant materials: When designing and manufacturing color brick machines, priority should be given to the use of corrosion-resistant materials, such as stainless steel, aluminum alloy, etc. These materials have better corrosion resistance and can extend the service life of the equipment.
Regular lubrication: Ensure that there is enough lubricating oil at each lubrication point of the color brick machine to reduce friction and wear. Good lubrication helps prevent metal parts from rusting due to friction.
Inspection and replacement: Regularly check the vulnerable parts and key components of the equipment, such as bearings, chains, etc., and replace severely worn parts in time. This helps maintain the overall performance of the equipment and prevent rust problems caused by component damage.

 

7. What material is the color brick machine made of?

Metal structural parts: The main frame, support structure, and moving parts of the color brick machine are mostly made of metal materials, such as steel, cast iron, etc. These materials have high strength, high hardness, and good wear resistance, and can withstand various forces and impacts generated by the equipment during operation, ensuring the stability and durability of the equipment.
Wear-resistant materials: In the brick-making process of the color brick machine, some key components such as molds and pressure heads need to frequently contact and apply pressure to the raw materials, so these components are often made of materials with excellent wear resistance, such as high-chromium alloy cast iron, hard alloy, etc. These materials can effectively resist wear and corrosion and extend the service life of the components.
Transmission components: The transmission system of the color brick machine includes motors, reducers, chains, belts, and other components. The material selection of these components is crucial to the operating efficiency and stability of the equipment. Generally speaking, the transmission components are mostly made of high-quality steel and alloy materials to ensure the accuracy and reliability of the transmission.
Electrical components: The electrical system of the color brick machine includes motors, controllers, sensors, and other components. The materials and performance of these components directly affect the degree of automation and intelligence of the equipment. Electrical components are usually made of advanced electronic materials and manufacturing technologies to ensure stable operation and high performance of the equipment.

 

8. What fields can the color brick machine be applied to?

Road paving: Colored pavement bricks produced by color brick machines can be used for paving urban roads, sidewalks, squares, and other places, improving the beauty of the city and traffic safety.
Garden landscape: Color brick machines can produce bricks of various shapes and colors, providing a rich material selection for garden landscape design, which can be used to make landscape pieces such as flower beds, water features, and sculpture bases.

 

9. What factors affect the ease of use of color brick machines?

Compact structure: The compact structure not only helps to reduce the floor space, but also makes the equipment more convenient during transportation and installation, and also facilitates daily maintenance and upkeep.
Material selection: High-quality materials can ensure that the color brick machine can maintain stable operation in harsh working environments and reduce the failure rate. For example, key components made of high-strength steel and wear-resistant materials can extend the service life of the equipment and reduce maintenance costs.

 

10. What are the disadvantages of color brick machines?

Equipment complexity: The color brick machine combines multiple technologies such as mechanics, hydraulics, electrical, and automatic control, and the equipment structure is relatively complex.
High maintenance cost: Due to the complex structure of the color brick machine and the inclusion of multiple precision parts, its maintenance cost is relatively high. The equipment needs to be regularly maintained and overhauled to ensure its normal operation and extend its service life.
High requirements for raw materials: The color brick machine requires specific raw materials such as cement, stone powder, river sand, etc. during the production process, and these raw materials need to be mixed in a certain proportion. If the quality of the raw materials does not meet the requirements or the mixing ratio is inaccurate, it may affect the quality and production efficiency of the bricks. Therefore, the color brick machine has high requirements for the selection and proportion of raw materials, which increases the difficulty and cost of production.

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