Cement brick making machinery and equipment

Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most reliable manufacturers and suppliers of cement brick making machinery and equipment in China. If you're going to buy high quality cement brick making machinery and equipment, welcome to get pricelist and quotation from our factory. For price consultation, contact us.

 

 

 

Technical advantages

 

The multi-function free brick machine is a highly automated mechanical equipment. It uses vibration, hydraulic, or other molding technology to mix raw materials such as cement, sand, fly ash, etc., and then press and mold them to produce bricks that meet the requirements. These bricks do not need to be sintered at high temperatures, so they are also called unburned bricks.

 

1. The machine can produce various types of special bricks such as curbstones, colored floor tiles, reclamation stones, PC sand-based permeable bricks, hazardous solid waste, large retaining blocks, U-shaped water tanks, hydraulic slope protection bricks, concrete blocks, blocks, porous bricks, pavement bricks, etc.

2. The material distribution vehicle is driven by a double-cylinder crank arm, and the aggregate vehicle is controlled by a double motor. The material distribution method is a double-cylinder crank arm + 360° rotating material distribution method, which is fast and compact;

3. Add secondary processing devices for aggregates and fabrics, and clean the mold surface three times to ensure the uniform appearance of the product;

4. The hydraulic operation speed, pressure, and stroke can be adjusted according to different products, which is stable, efficient, and energy-saving;

 

 

 

The fully automatic offline palletizing system adopts a patented technology design of stacking arrangement with reserved forklift holes. It is a fully automatic palletizing system that replaces manual stacking of dry blocks. The system is independently placed near the dry block yard and can also be connected to the block production line to realize an automatic return of empty pallets without forklift transportation. The whole system consists of five parts: pallet lifting device, block conveying and stacking device, brick counting and arrangement mechanism, stacking grouping device, and stacking device. It can realize brick stacking without wooden pallets at the bottom. The whole system adopts motor and pneumatic drive and is intelligent, stable, efficient, and has low power consumption.

 

 

Construction waste disposal

 

Recycling of construction waste is the best way to deal with it. Using construction waste to produce environmentally friendly building materials, such as hollow bricks, square bricks, and other environmentally friendly bricks, solves the huge costs and environmental pollution generated in the process of construction waste treatment.

 

 

Host Machine Power	44.4KW
Host Machine Weight	12tons
Dimension	5030×2620×3750mm
Pallet Size	1380×780×(25-45)mm
Moulding Cycle	15-20 sec/time
Excitation Force	108KN
Production Capacity	39.60million pcs/year (240×115×53mm)
Operation Standard	JC/T2094-2021

 

 

Comprehensive application of fly ash and tailings:  

Fly ash can be used as a mixed material for cement to improve the strength and durability of cement. Studies have shown that fly ash mixed with cement can form a denser microstructure, thereby improving the compressive strength and impermeability of concrete. Tailings sand can be used as concrete aggregate after proper treatment to prepare tailings sand concrete. This type of concrete is comparable to ordinary concrete in terms of strength and durability and has the advantages of low cost and resource conservation.

 

 

 

Frequently Asked Questions

1. What is a multi-function free brick machine?

Multi-function Free Brick Machine is a kind of mechanical equipment with multiple functions and flexibility. It is mainly used to produce bricks of various types and specifications, including hollow bricks, paving bricks, interlocking bricks, etc.

 

2. What is the main function of a multi-function free brick machine?

The main function of the multifunctional unburned brick machine is to produce bricks of various types and specifications, which are widely used in construction, roads, gardens, and other fields.
Raw material processing and molding: The multifunctional unburned brick machine can receive and process a variety of raw materials, such as fly ash, cement, sand, pebbles, etc., and convert the raw materials into the required bricks through automatic mixing and batching, pressing and molding. Its molding process includes automatic feeding, laying, pressing, vibration compaction, de-molding, and other steps to ensure the quality and production efficiency of bricks.
Mold replacement and diversified production: This type of machine is usually equipped with a variety of molds. It only needs to simply replace the mold to produce bricks of different shapes and specifications, such as hollow bricks, paving bricks, interlocking bricks, curbstones, etc., to meet different construction and engineering needs.
Automated control: Multifunctional unburned brick machines mostly use intelligent control systems such as PLC (programmable logic controller) to realize automatic operation and monitoring, reduce manual intervention, and improve production efficiency and product quality. Automated control also includes functions such as automatic counting and fault diagnosis to facilitate user management and maintenance of equipment.
Strong adaptability: The multifunctional unburned brick machine has strong adaptability and can be produced in different environments and conditions, such as indoors, outdoors, mountainous areas, plains, etc.

 

3. What common faults may a multi-function free brick machine encounter during use?

The material cart cannot move: This may be caused by the mold frame or pressure head not being in the limit position, the proximity switch being damaged or the line being faulty.
The vibration table is not working properly: This may be caused by uneven vibration due to damage to the vibration table bearing, loose screws, or an eccentric block falling off.
The cylinder is weak: This may be caused by the failure of the seal in the cylinder body or the contamination of the hydraulic oil, which causes the cylinder to fail to work properly.

 

4. How to maintain the multi-function free brick machine to ensure its normal operation?

Cleaning and lubrication: You should clean the dust and debris on the surface of the machine regularly to keep the machine clean.
Regularly refuel and lubricate each lubrication point to ensure smooth operation of the machine. Clean the debris on the surface of the turntable, the mold hole, and each moving part.
Inspection and replacement: Regularly check whether the hydraulic parts such as the oil cylinder, valve block, valve, oil pipe, etc. are leaking. If there is oil leakage, the oil seal, sealing ring, etc. should be replaced in time. Check whether the pressure spring, oil pump, oil motor, and other components are operating normally. If abnormalities are found, the machine should be stopped for inspection and repair in time. Regularly check the mold and material car, and clean the raw material residue in time to prevent accumulation from affecting the performance of the machine.
Electrical system maintenance: Keep the electric control cabinet ventilated, dry, and clean, check the computer control cabinet once a month, remove dust, and check the circuit, contactor, travel switch, etc. When cleaning the materials in the mixer, disconnect the main power switch in the electric control box to ensure safety.

 

5. What factors affect the durability of multi-function free brick machines?

Material selection: The quality of the materials used in the machine directly affects its durability. High-quality materials, such as special wear-resistant steel, can effectively resist wear and corrosion, thereby extending the service life of the machine.
Structural design: Reasonable structural design can ensure that the machine is balanced during operation, reducing stress concentration and fatigue damage. At the same time, a good heat dissipation design can prevent performance degradation due to overheating.
Processing accuracy: The refinement of the manufacturing process determines the manufacturing accuracy and matching accuracy of each component of the machine, which in turn affects the overall performance and durability of the machine.
Surface treatment: Appropriate surface treatment, such as anti-corrosion coating, wear-resistant coating, etc., can improve the corrosion resistance and wear resistance of machine components and extend service life.

 

6. How to prevent a multi-function free brick machine from rusting?

Choose high-quality materials: When purchasing or manufacturing a multi-functional burn-free brick machine, you should choose materials with excellent corrosion resistance, such as stainless steel or specially treated alloy steel. These materials can significantly improve the rust resistance of the machine.
Coating with anti-rust layer: Apply anti-rust paint or anti-rust oil to the surface of the machine to form a protective film that isolates air and moisture from direct contact with the metal surface, thereby preventing rust.
Maintain a dry environment: Try to store the multi-function brick-free brick machine in a dry and well-ventilated environment to avoid prolonged exposure to moisture or corrosive gases. If the machine needs to work outdoors or in a humid environment, measures should be taken to prevent rain and moisture, such as building a rainproof shed or using a waterproof cover.

 

7. What material is the multi-function free brick machine made of?

Metal materials: The main structure of the machine, such as the frame, transmission system (including gears, bearings, etc.), molds, etc., usually adopts metal materials, such as high-strength alloy steel, cast iron, stainless steel, etc. These materials have good mechanical properties, can withstand greater pressure and wear, and have certain corrosion resistance and stability.
Non-metallic materials: Non-metallic materials such as plastic, rubber, nylon, etc. may be used on some non-stress or auxiliary parts. These materials are usually used to make seals, shock pads, transmission belts, etc. to improve the working performance of the machine and extend its service life.

 

8. What fields can a multi-function free brick machine be applied to?

Construction industry: The multifunctional unburned brick machine can produce wall bricks of various specifications, including solid bricks, hollow bricks, porous bricks, etc. These bricks are important components of building walls.
Road and municipal engineering: The multifunctional unburned brick machine can produce municipal pavement bricks, such as blind bricks, permeable bricks, square bricks, etc., which are used for paving and beautification of urban roads.
Garden landscape: In garden landscape design, bricks produced by the multifunctional unburned brick machine can be used for paving garden roads, squares, parking lots, and other areas, creating a natural and harmonious landscape effect.

 

9. What factors affect the ease of use of the multi-function free brick machine?

Modular design: If the equipment adopts a modular design, it is more convenient to replace molds, and parts or perform repairs, which directly improves the usability of the equipment.
Rugged and durable structure: The sturdy and durable structural design reduces the equipment failure rate and reduces the downtime for maintenance, thereby improving the overall usability of the equipment.
Humanized operation interface: The intuitive and easy-to-understand operation interface can reduce the learning cost of operators and improve operating efficiency.
Easy to maintain: The maintainability of the equipment directly affects its usability. Equipment that is easy to disassemble, clean, and replace parts can reduce maintenance time and cost.

 

10. What are the disadvantages of multi-function free brick machines?

High requirements for raw materials: The multifunctional unburned brick machine requires specific raw materials such as cement, sand, fly ash, etc. in the production process, and the quality and ratio of these raw materials will directly affect the quality and performance of the product. If the quality of the raw materials does not meet the standards or the ratio is unreasonable, it may lead to a decline in product quality or failures in the production process.
Limited scope of application: Although the multifunctional unburned brick machine can produce bricks of various shapes and specifications, its scope of application is still subject to certain limitations. For example, some bricks for special purposes may require specific production processes and equipment, and the multifunctional unburned brick machine may not be able to meet these needs.

 

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