Classification Of Block Forming Machines
Hydraulic Block Type
Hydraulic block forming machine, including an upper template with a compaction mechanism on the upper part and a lower template with a demoulding mechanism on the lower part. The compaction mechanism is equipped with a double crank force increasing mechanism, and the demoulding mechanism is equipped with ultrasonic and electromagnetic vibrators; This utility model adopts a dual vibration mechanism of electromagnetic and ultrasonic waves, which has good compaction effect, low working noise, and low mechanical loss. At the same time, it adopts a double crank boosting device, which not only has good compaction effect, but also has low energy consumption and power, and high block strength. The main equipment of the block forming machine production line includes a hollow block machine, which is called a block forming machine (or hollow brick machine, block machine, cement brick machine), as well as a palletizing machine, mixer, and transportation equipment that are matched with the hollow block machine.
Cement Block Type
The operating system of the cement block forming machine adopts a programmable controller PLC and human-machine interface touch screen control, equipped with data input devices, safety logic control, and fault diagnosis system, which can achieve ideal human-machine dialogue. Perform manual, semi-automatic, and fully automatic mode operations. The parameters of each actuator can be set freely. Can ensure the quality and efficiency of the product.
Adopting heavy-duty structural design. Made using high-strength steel through special welding techniques. It can ensure good rigidity, self weight, and no resonance with the excitation system of the body. Can extend the service life of the machine.
Material storage and distribution device: using a closed belt conveyor, strictly controlling the amount of small and half stored materials, achieving instant use and preventing concrete from being affected by aftershocks and early liquefaction, ensuring product strength.
Unique vibration form: Utilizing computer control of hydraulic system flow and pressure to achieve vertical synchronous vibration, frequency conversion, and braking; The advanced compression vibration form of the mold allows the concrete to fully liquefy and exhaust within 2-3 seconds. Utilize excess oil during pressurization to convert it into shock force, thereby basically eliminating energy consumption.
Reasonable vibration distribution: Lock the mold box onto the vibration table through the release oil cylinder, and the mold table vibrates together; A dedicated vibrator is installed on the pressure head to increase the vibration speed. This vibration form causes rapid liquefaction and exhaust of concrete, resulting in high-density and high-strength products. Various high-quality load-bearing or non load-bearing products can be produced by utilizing a large proportion of various types of waste ash, slag, slag, coal mine stone, volcanic ash, coal ash, stone chips, and construction waste.
The unique cutting and arch breaking device enables the material to be quickly and evenly fed into the mold box. The special dual end composite output vibration technology and reasonable vibrator arrangement ensure that the excitation force is evenly distributed within the vibration table, thereby ensuring the consistency of product weight and strength.
The cement block molding machine adopts the technology of electromechanical hydraulic integration and high-quality electrical hydraulic components, ensuring accurate and consistent operation of each cycle of the equipment, stable and reliable comprehensive performance. Ensure precise product dimensions, stable quality, and improved efficiency.
Fully Automatic Block Type
The fully automatic block forming machine can process industrial waste such as tailings, ceramic particles, perlite (urban construction waste), sand, stone, fly ash, coal slag, coal gangue, etc. into various new wall materials, such as hollow cement blocks, porous bricks, standard bricks, etc., without sintering. The automatic block forming machine is a new type of equipment designed and produced by engineers who combine advanced technology from China and abroad, and years of research and production experience.
Concrete Hollow Block Type
Concrete hollow block forming machine, with a gantry frame connected to the frame as a whole. A compression screw seat is provided on the crossbeam of the gantry frame, and a compression screw is assembled on the screw seat. The upper end of the compression screw is equipped with a static pressure wheel, and the static pressure wheel is equipped with a static pressure wheel hand. The lower end of the compression screw is connected to a composite tire mold pressing block. A composite tire mold and a fixture are provided on the frame. A blind core mold is provided on the combination tire mold and fixture, and a connecting rod is provided below the blind core mold. The connecting rod is hinged with the pull rod, and the middle of the pull rod is hinged on a fixed shaft, which is fixed to the frame; The concrete blocks of this utility model have the characteristics of energy conservation, insulation, high construction efficiency, and good economic benefits, and can be widely used for load-bearing or non load-bearing walls of buildings.
Triple Uniform Block Type
The tri uniform block forming machine belongs to the field of construction machinery technology. A set of sliding columns is connected and matched with the lower machine base. The upper sliding beam is connected with an upper mold, and the lower sliding beam is connected with a lower mold. The upper sliding beam and the lower sliding beam are respectively connected with the sliding column, and a frame is set up on the outer side of the sliding column. The upper end of the frame is connected to the top frame, and the top frame is set up with a movable hopper through a hopper bracket. The upper mold set up below the movable hopper and connected to the upper sliding beam is a split mold structure composed of the left upper mold and the right upper mold. A pair of rocker gears are connected to the left upper mold and the right upper mold respectively through the sliding plate rocker. A sliding matched caisson is set up in the center of the upper sliding beam, and a mold vibration box, a table vibration box, and a mold release mechanism are set up in combination with the lower mold set up. The three uniform block forming mechanism is innovative and structurally reasonable, using a combination of sudden impact fabric and three vibrations to achieve uniform horizontal fabric and vertical vibration. It has good practicality, can improve block strength, save cement, and reduce costs.
