Brick machine equipment manufacturers

Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most reliable manufacturers and suppliers of brick machine equipment manufacturers in China. If you're going to buy high quality brick machine equipment manufacturers, welcome to get pricelist and quotation from our factory. For price consultation, contact us.

 

 

What Are The Common Accessories Of Cement Block Brick Making Machine?

 

Before the delivery of the brick-free machine, we will prepare several sets of corresponding accessories for customers to avoid damage to accessories during installation or use to extend the installation cycle, and customers should also prepare several sets of commonly used brick-free machine accessories, especially those parts that are easily damaged because many customers and operators do not understand the structure and composition of the equipment. Let's sum up what are the common accessories of the burn-free brick machine.

 

Common accessories for unburned brick machines include molds, oil pipes, hydraulic valves, hydraulic pumps, coolers, filters, oil cylinders, O-rings, shock-absorbing springs, etc. Let us introduce the functions and usage details of each accessory:

 

1. The mold is the molding part of the unburned brick machine. Generally, one equipment manufacturer delivers a set of molds. If you need to produce other brick types, you need to order other molds. The mold is a more serious accessory, and the operator needs to do a good job of mold maintenance;

2. The oil pipe is a fitting that connects the main engine and the hydraulic pump station. It is divided into a hose and an iron pipe. The hose is installed on the main engine and the iron pipe is installed on the hydraulic pump station. When the equipment is transported to the customer's site, it only needs to connect the hose and the iron pipe to work. Check whether there is oil leakage, check whether the hose is aging or the rubber layer is falling off;

3. O-rings are installed at the oil pipe connection to prevent hydraulic oil leakage. Due to pressure shock or aging, the O-ring will lose its response and should be checked and replaced regularly;

4. The hydraulic valve controls the oil circuit and adjusts the inlet and outlet of the hydraulic oil according to the hydraulic principle. The hydraulic valve will be blocked due to the dirty hydraulic oil and should be cleaned regularly;

5. The cooler is to reduce the hydraulic oil Temperature, to ensure the performance of the brick machine, the cooler should be checked regularly to avoid leakage due to quality problems, thereby contaminating the hydraulic oil;

6. The filter plays the role of filtering hydraulic oil, filtering out the impurities in the hydraulic oil, after the use of the free brick machine for a while, it is necessary to clean the filter if there is damage to replace it;

7. The oil cylinder is the molding function and is also an important part of the brick machine. Hydraulic oil pollution or excessive impurities will cause wear of the oil cylinder. The hydraulic oil should be filtered and replaced regularly;

8. The shock-absorbing spring plays a shock-absorbing role. During the vibration molding process of the brick machine, it avoids the loss of exciting force and noise pollution. After the shock-absorbing spring fails, it should be checked or replaced regularly.

 

To ensure the normal installation of the brick machine, we will also provide customers with installation tools. When the equipment accessories are damaged and need to be replaced or repaired, you can consult the original manufacturer to provide other matching accessories. This can not only ensure that the accessories and equipment sizes match but also reduce the waiting time. Generally, the accessories are prepared in advance according to the degree of wear of the accessories.

 

 

 

There is still a relatively large demand for unburned brick machines in China. Because there are many manufacturers, it is difficult for customers who do not understand to distinguish which unburned brick machines have good quality and which ones do not. To allow customers to buy high-quality and cost-effective equipment, we will introduce the aspects from which the quality of unburned brick machines can be distinguished.

 

1. Thickness of the main steel plate

The thickness of the steel plate affects the quality of the equipment. To reduce production costs, some manufacturers use a smaller steel plate, which will deform during use. We should choose a steel plate of corresponding thickness according to the size of the forming pressure, to improve the overall performance of the equipment;

 

2. Processing quality of the equipment

We can check the processing accuracy, welding quality, and other details of the unburned brick machine to judge the quality of the equipment. For equipment processed in blanks, the quality is generally poor and the forming accuracy cannot be guaranteed;

 

3. Equipment structure

Look at the structure of the unburned brick machine, the structure of the unassembled equipment, the forming device, the plate feeding device, the feeding device, the brick discharging device, the stacking device, and the electronic control device, because these accessories are all inside the machine, it is usually difficult for us to see them;

 

4. Mold accuracy

The quality and accuracy of the mold directly affect the quality of the brick machine. The accuracy of the mold can be used as a key indicator for people to judge the quality of the equipment. When purchasing equipment, you should try to choose molds with high material strength, high dimensional accuracy, and not easy to deform;

 

5. Equipment automation degree

The important technical parameters of the brick-making machine, including water pressure, production cycle, brick size, etc., are all controlled by the PLC computer control box. These more convenient automatic control operations are conducive to the stability of the manufacturer's production and the quality and quantity of the finished products. When purchasing a small unburned brick machine, the inspection of automation performance cannot be ignored;

 

6. Equipment production efficiency

For manufacturers, buying a fire-free brick machine is to improve production efficiency and ensure production quality. High-performance brick machines have a short molding cycle, generally more than 10 seconds, to ensure that cement brick manufacturers can complete customer orders on time. The production efficiency of a fire-free brick machine is the key to evaluating the quality of the machine.

 

 

Molding types		Sand-based PermeableBrick 200×100×(60/80)mm	16pcs/mould	Output/10hrs 28,800pcs
		Standard Brick 240×115×53mm	28pcs/mould	Output/10hrs 50,400pcs
		Perforated Brick 240×115×90mm	14pcs/mould	Output/10hrs 25,200pcs
		HollowBrick 390×190×190mm	4pcs/mould	Output/10hrs 7,200pcs

 

Through the above rules and aspects, we can easily distinguish the quality of the unfired brick machine. Sometimes we also need to examine the technical strength of the manufacturer, the quality of after-sales service, and other factors, which will also affect the use of the equipment in the later stage. We should combine various factors to compare and find the most cost-effective unfired brick machine and manufacturer.

 

 

 

The following steps can be followed:

 

1. After production, clean the grease and waste on the mold cavity and the surface of the pressure head, and blow off the residue with compressed air after disassembly.

2. Regularly check whether the relevant parts of the brick-making machine mold are damaged and whether the pressure head connectors are loose. If they are loose, tighten the corresponding parts to ensure the safety and reliability of the molding machine during production.

3. Check whether the mold cavity is intact, whether the mold is strained or deformed, and whether the surface of the pressure head is intact. There are no scratches or missing corners on the surface of the pressure head. If there is wear, repair, grind, and polish the worn parts.

4. Check the pressing and unloading parts, repair and replace the damaged parts; check the guide and wedge mechanism, and repair and replace the worn and cracked parts.

5. When changing the mold to make different bricks, pay attention to the maintenance of the replaced mold. After cleaning the impurities on the mold, clean the mold head and mold frame, and spray anti-rust oil after drying. Put the pressure head and mold frame on the mold frame after closing the mold.

 

The above is about the use of 8 straw brick molds five points to note. If you want to know more, welcome to contact us.

 

 

 

Frequently Asked Questions

 

1. What is a brick machine equipment?

Equipment can be divided into many types, such as clay brick machines, cement brick machines, hollow brick machines, etc. These equipments process raw materials into brick products that meet standards through different processes and technologies.

 

2. What is the main function of a brick machine equipment?

The main function of brick-making equipment is to produce building bricks and various types of building block materials. Bricks are usually made of stone powder, fly ash, slag, gravel, sand, water, and other raw materials. The production process includes the scientific mixing of raw materials, stirring with water, high-pressure vibration molding, short-time drying, and finally producing finished bricks.

 

3. What common faults may a brick machine equipment encounter during use?

Wear and breakage of transmission parts: This will cause the equipment to jam, stop, or produce abnormal noise.
Loose installation or loose parts: This may cause excessive vibration of the equipment, affecting production efficiency and product quality.
Leakage of hydraulic oil pipes: This will cause insufficient pressure in the hydraulic system and affect the normal operation of the equipment.
Hydraulic valve failure: Damage or blockage of the hydraulic valve may cause the hydraulic system to fail to work properly, affecting the movement and pressure of the equipment.
Damage to the hydraulic cylinder seal: Failure of the seal will cause hydraulic oil leakage and reduce the efficiency of the hydraulic system.
System temperature is too high: During the operation of the hydraulic system, excessive oil temperature may cause oil deterioration, aging of seals, and even damage to hydraulic components.

 

4. How to maintain the brick machine equipment to ensure its normal operation?

Regular inspection: Regularly inspect the various components of the brick machine equipment, including motors, reducers, bearings, chains, etc., to ensure that they are in good working condition. Check the fasteners of the equipment, such as bolts, nuts, etc., to ensure that they are not loose or falling off. Check the electrical system of the equipment to ensure that the electrical components are normal and the wires and cables are not damaged.
Cleaning work: Keep the brick machine equipment clean, especially the dust-prone parts such as conveyor belts, molds, and hoppers. Regularly remove residues and dust to avoid blockage and wear. When cleaning the equipment, use appropriate cleaning tools and methods to avoid damage to the surface of the equipment.
Lubrication: Use appropriate lubricating oil or grease to reduce friction and wear. Pay special attention to the lubrication of transmission parts such as bearings, chains, gears, etc. to ensure that they run smoothly.
Adjustment: Adjust various parameters of the brick machine equipment, such as pressure, temperature, vibration frequency, etc. as needed to ensure the normal operation of the equipment and product quality. Regularly check and adjust the equipment's travel switches, sensors, and other control components to ensure that they are accurate and reliable.

 

5. What factors affect the durability of the brick machine equipment?

Structural design: Reasonable structural design can reduce stress concentration and improve the stability and durability of the equipment. If the design is unreasonable, it may cause the equipment to malfunction or be damaged during operation.
Material selection: The main components of the brick machine equipment should be made of high-strength, wear-resistant, and corrosion-resistant materials to ensure that the equipment can still maintain good performance in harsh working environments. If the material quality is not up to standard, it will directly affect the durability and service life of the equipment.

 

6. How to prevent a brick machine equipment from rusting?

Regular cleaning: Make sure you clean your brick-making machine regularly to remove dust, cement particles, and other debris that may have accumulated during operation. These particles can absorb moisture and cause rust.
Dry and ventilated storage: Store your brick-making machine in a dry, well-ventilated area. High-humidity environments accelerate rust, so it is crucial to keep the machine in a dry place.
Proper lubrication: Regularly lubricate moving parts such as gears, bearings, and slides to reduce friction and wear. Proper lubrication also helps prevent moisture from entering these areas and causing rust.
Anti-rust coating: Apply anti-rust coatings or paints to exposed metal surfaces. These coatings form a barrier that protects the metal from corrosion.

 

7. What material is the brick machine equipment made of?

Steel plate and thickened steel plate: The body of brick machine equipment is mostly made of steel materials such as steel plate or thickened steel plate. This material has high hardness, tight structure, good stability, and reliability. At the same time, steel also has good corrosion resistance and impact resistance, so it is suitable for various harsh working environments.
Mold: The mold is one of the core components of brick machine equipment, and its quality directly affects the production efficiency of the brick-making machine and the quality of bricks. High-quality molds should have uniform material, high hardness, and good corrosion resistance. At present, commonly used mold materials include copper, aluminum, stainless steel, and high-strength alloys.
Cutting knife: It is used to cut formed bricks and is generally made of carbide. This material has high hardness and good wear resistance, which can ensure the accuracy and durability of cutting.
Pressure plate: It is an important component that has a direct impact on the shape and density of bricks. Commonly used pressure plate materials include high-quality alloy steel, high-strength cast steel, etc. These materials can withstand greater pressure and maintain a stable shape.

 

8. What fields can a brick machine equipment be applied to?

Construction industry: Brick machine equipment is an indispensable part of the construction industry. It processes raw materials into bricks of various specifications and uses, such as solid bricks, hollow bricks, wall bricks, facing bricks, etc. These bricks have the characteristics of high precision and stable quality, which can meet the needs of different construction projects.
Road construction: In road construction projects, roadbed bricks, and curbstones are indispensable materials. Brick machine equipment can produce roadbed bricks with high strength and good stability to withstand the heavy pressure of vehicles; at the same time, the curbstones produced can play the role of slope protection and guardrails to ensure the safety and beauty of the road.

 

9. What factors affect the ease of use of brick machine equipment?

Automation: Highly automated brick machine equipment can reduce manual operation, reduce labor intensity, and improve production efficiency. The higher the degree of automation, the easier the equipment is to use and the easier it is to use.
Maintenance convenience: Whether the equipment is easy to maintain, such as whether it is easy to disassemble, clean, and replace parts, will affect the overall ease of use of the equipment.
Durability: The durability of the equipment is also an important factor affecting ease of use. Equipment with good durability can operate stably for a long time, reducing the frequency and cost of replacing equipment.

 

10. What are the disadvantages of brick machine equipment?

Higher equipment costs: Brick-making equipment, especially large-scale, highly automated equipment, may have high initial purchase and installation costs. This may pose a certain financial pressure on small and medium-sized enterprises or individuals with limited funds.
Raw material restrictions: The quality of raw materials directly affects the quality and production efficiency of bricks. If the quality of raw materials is unstable or does not meet the requirements, it may lead to reduced brick quality and reduced production efficiency.

 

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