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GWHZS25 LOW MERCHANT MIXING STATION & ONE DRIVE TWO WET PRODUCTION LINE

 

EQUIPMENT FEATURES

 

NPHZS25 low merchant mixing station is a concrete mixing station composed of a JS 500 compulsory mixer, batching machine, cement bin, screw conveyor, cement scale, electrical control system, and steel structure platform. Combined structure design, convenient disassembly, convenient construction; Advanced control technology, electronic weighing, and measuring have buffer device and automatic compensation function, high measurement accuracy; The batching system adopts the widened belt design, the transfer speed is fast, the production efficiency is high, is the ideal choice for the production of high-quality concrete.
 
EQUIPMENT PARAMETERS
 

Mixer model	JS500	Dischargingcapacity	500L
Host power	52kw	Feedcapacity	800L
Host weight	8T	Theoreticaoutput	≥25m³/h
Host dimensions	12250×1806×2970mm	Mixing Cycle	72S
Executionstandards	GB/T1071-2015	Dischargingheight	1.5m

 

Basic Configuration

Mixing Host: Usually, it adopts the JS500 twin-shaft compulsory mixing host. This kind of host has the advantages of high mixing efficiency and good mixing quality. It can evenly mix concrete in a relatively short time and is suitable for various types of concrete mixing operations.

Batching System: It is equipped with a PLD800 concrete batching machine, which can accurately batch multiple materials simultaneously. The storage bins of the batching machine can generally hold different specifications of aggregates such as sand and gravel. Through metering devices such as electronic scales, it can accurately control the discharge amount of various raw materials to ensure the accuracy of the concrete mix proportion.

Cement Silo: Generally, it is equipped with a 50t or 100t cement silo for storing cement. The cement silo usually has good sealing performance, which can effectively prevent the cement from getting damp and caking, ensuring the stable quality of the cement. At the same time, the cement silo is also equipped with a dust removal device to reduce dust emissions and protect the environment.

Control System: It adopts an advanced microcomputer control system, which can realize the automatic control of the batching plant. Through the operation interface, operators can easily set the mixing parameters, control the production process, and monitor the running status of the equipment in real-time. This system also has functions such as fault alarm and automatic recording of production data, which is convenient for production management and quality traceability.

Production Capacity

 

The theoretical production capacity of the HZS25 concrete batching plant is 25 cubic meters of concrete per hour. However, in the actual production process, due to various factors such as raw material supply, equipment maintenance, and operator proficiency, the actual production efficiency may be slightly lower than the theoretical value. Generally, the actual output per shift (8 hours) is about 150 - 200 cubic meters.

Application Range

 

Small Construction Projects: It is very suitable for the concrete production needs of small residential buildings, villas and other construction projects. The demand for concrete in these projects is relatively small. The HZS25 batching plant can flexibly produce according to the project progress, which not only ensures the timeliness of concrete supply but also avoids waste caused by excessive production.

Production of Prefabricated Components: It can be used to produce various small prefabricated concrete components, such as prefabricated wall panels, prefabricated stairs, prefabricated cover plates, etc. In the production process of prefabricated components, the requirements for the concrete mix proportion and quality are relatively high. The HZS25 batching plant can accurately control the metering and mixing process of raw materials to ensure the stable quality of prefabricated components.

Road Repair and Small Infrastructure Construction: For projects such as local repair of urban roads, construction of small bridges, and rural infrastructure construction, the HZS25 batching plant can also play an important role. It can quickly adjust the concrete mix proportion according to different project requirements and produce concrete that meets the requirements to meet the needs of various small infrastructure constructions.

Characteristics

 

Small Footprint: The overall structure is compact and the layout is reasonable, with a relatively small footprint, which is suitable for installation and use in construction sites or prefabrication plants with limited space.

Low Investment Cost: Compared with large concrete batching plants, the equipment purchase cost, installation cost, and later maintenance cost of the HZS25 batching plant are all lower, reducing the initial investment and operation cost of investors.

Easy to Operate: The control system has a high degree of intelligence, and the operation interface is simple and intuitive. Operators can master the operation method of the equipment after simple training, reducing production accidents and quality problems caused by human factors.

Convenient to Move: Some HZS25 batching plants adopt a movable design, equipped with traction devices and wheels, which can be easily transferred between different construction sites, improving the utilization rate and flexibility of the equipment.

The Production Capacity of HZS25 Concrete Batching Plant

 

The HZS25 concrete batching plant is designed with a theoretical production capacity of 25 cubic meters of concrete per hour. This theoretical value is based on the optimal operation conditions of the equipment, assuming continuous and uninterrupted production with all components functioning at their peak efficiency.

 

However, in practical production scenarios, several factors can influence the actual production capacity. Firstly, the supply of raw materials plays a crucial role. If there are delays or interruptions in the delivery of cement, aggregates, or water, it will directly affect the production process and reduce the overall output. For example, if the sand supply is not consistent, the batching process may need to be paused, resulting in a decrease in production efficiency.

 

Secondly, the maintenance status of the equipment significantly impacts its performance. Regular maintenance is essential to ensure that all parts of the batching plant, such as the mixing host, batching system, and conveyor belts, are in good working condition. Any malfunction or wear and tear of the equipment can lead to reduced production speed or even temporary shutdowns for repairs. For instance, if the blades of the mixing host are worn out, it will take longer to achieve the desired mixing effect, thereby slowing down the production process.

 

Moreover, the proficiency and efficiency of the operators also contribute to the actual production capacity. Skilled operators who are familiar with the operation procedures of the batching plant can better coordinate the various production links, adjust parameters in a timely manner, and handle unexpected situations promptly, thus maximizing production efficiency. On the contrary, inexperienced operators may cause operational errors or inefficiencies, affecting the overall production output.

 

Taking these factors into account, the actual production capacity of the HZS25 batching plant per shift (usually 8 hours) is generally around 150 - 200 cubic meters. It should be noted that this is an approximate range, and the specific output may vary depending on the specific production environment and management level of each project.

 

In summary, while the HZS25 concrete batching plant has a defined theoretical production capacity, the actual output in real-world applications is subject to multiple factors, and understanding these factors is crucial for effectively planning and managing concrete production projects.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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