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Cement hollow brick equipment

In order to meet the requirements of the majority of small investors, I developed a small block forming machine, the machine is simple in structure, compact, easy to operate, easy to maintain. Less labor, high output. Small block forming machine, suitable for the production of standard bricks, its strength is higher than clay bricks, replace different molds can also produce a variety of blocks, porous bricks, is the ideal choice for setting up a factory.

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Features

Fire-free brick machinery

Introduction:

Fire-free Brick Machinery refers to equipment used in the production of fire-resistant bricks. These bricks are designed to withstand high temperatures and are typically used in construction where fire safety is a concern, such as in building facades, fireplaces, and industrial settings.

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What is the difference between cement brick machine and non-burning brick machine?

Fire-free brick machinery features:

High Forming Pressure
The hydraulic brick machine applies a forming pressure of up to 200 tons. This pressure enhances the density and strength of the bricks. As a result, the bricks are less likely to suffer damage during transportation. This leads to fewer breakages and a more durable product.

Advanced Automation
This hydraulic brick machine features advanced automation. It reduces the need for manual labor, which lowers overall labor costs. Automation also boosts production output, allowing for greater efficiency in brick manufacturing.

Multi-Stage Pressure and Exhaust
The machine utilizes a multi-stage pressure and exhaust process. It performs four pressures and three exhausts during the pressing phase. This technique effectively removes air from the powder, ensuring that the bricks have high strength, minimal cracking, and low shrinkage. This results in superior product quality.

Low Noise and Reduced Vibration
The hydraulic brick machine operates quietly with minimal vibration. It includes a German Bosch pneumatic shock absorption system. This system significantly reduces noise and mitigates the impact of vibrations on the equipment. The result is improved machine stability, extended lifespan, and reduced harm to both the machine and its operators.

Ordinary small brick machine features:

Simple Structure and Low Automation
This machine features a straightforward design with minimal automation. The simplicity of the structure can lead to higher labor costs due to the need for more manual intervention. The lower level of automation means that more workers are required to operate and maintain the machine effectively.

High Vibration and Noise Levels
The machine operates with three vibrating motors, which generate significant noise during operation. The vibrations from these motors contribute to higher noise levels, which can be disruptive in a working environment. Additional measures may be needed to manage noise and ensure a comfortable working space.

Low Density and Extended Drying Time
Bricks produced by this machine have a lower density and require a longer drying period to achieve the desired hardness. The lower density can affect the overall strength of the bricks. An extended drying time is necessary to meet the required quality standards, impacting production efficiency.

Main technical parameters

Vibration frequency	2800-4200RPMM
Machine weight	3200kg
Dimension	3600x1800x2580mm
Power	20kw
Cycle time	20s
Rated pressure	21mpa
Vibration force	33.5KN
Pallet size	850x550mm
Vibraiton Type	hydraulic vibration

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FAQ

Q: What is Fire-free Brick Machinery?

A: Fire-free Brick Machinery refers to a range of equipment used to manufacture bricks without the need for firing in a kiln. This technology, which relies on hydraulic pressure or vibration to compress materials into solid structures, significantly reduces energy consumption and environmental impact compared to traditional brick-making methods.

Q: How does Fire-free Brick Machinery work?

A: Fire-free machinery typically involves mixing raw materials, which can include cement, lime, sand, and industrial waste products, to form a paste. This mixture is then poured into molds and compressed using hydraulic pressure or vibration to achieve high density. The bricks are then left to cure, hardening without the need for kiln firing.

Q: What are the advantages of Fire-free Brick Machinery over traditional methods?

A: Advantages include significant energy savings, as no kiln firing is required; reduced carbon footprint; and faster production cycles. The machinery also facilitates the use of recycled materials, promoting environmental sustainability. Additionally, fire-free bricks often exhibit superior strength and durability, making them suitable for various construction applications.

Q: Can Fire-free Brick Machinery use any type of raw material?

A: While the machinery is versatile, the choice of raw materials is critical for the quality of the final product. Common materials include cement, sand, and slag. Special binders and additives may also be used to enhance properties like strength and durability. The machinery can process various mixtures, but the composition must be carefully selected to meet the required standards.

Q: What is the curing process for bricks made with Fire-free Brick Machinery?

A: The curing process involves allowing the bricks to harden at room temperature, often in a controlled environment to optimize the setting conditions. This process can be accelerated by providing adequate moisture and maintaining a specific temperature. The duration of curing can vary based on the materials used and the desired strength of the bricks.

Q: How does Fire-free Brick Machinery impact the production cost of bricks?

A: By eliminating the need for kiln firing, production costs are significantly reduced. Savings are realized in energy consumption and the reduced need for specialized facilities. The machinery also streamlines the production process, potentially lowering labor costs and increasing efficiency.

Q: Are bricks made by Fire-free Brick Machinery as strong as traditionally fired bricks?

A: Yes, fire-free bricks can often be as strong, if not stronger, than traditionally fired bricks. The compaction process ensures high density and strength. Depending on the materials and the curing conditions, these bricks can meet or exceed the structural standards required for construction applications.

Q: What maintenance does Fire-free Brick Machinery require?

A: Regular maintenance includes cleaning the machine, checking for wear on components like molds and hydraulic systems, and ensuring that all parts are properly lubricated. Regular checks on the condition of the molds and the calibration of the machinery are essential to maintain product quality and efficiency.

Q: How does Fire-free Brick Machinery contribute to environmental sustainability?

A: By avoiding the high temperatures required for firing, these machines significantly reduce greenhouse gas emissions. They also facilitate the use of waste materials and reduce the need for non-renewable resources. This sustainable approach to brick production helps in mitigating environmental impact while supporting green construction practices.

Q: Can Fire-free Brick Machinery be used in remote or developing areas?

A: Yes, these machines are particularly advantageous in remote or developing areas as they require less infrastructure and energy compared to traditional brick-making processes. They can operate on a smaller scale and use locally available materials, making them a viable and sustainable solution for construction needs in such areas. The reduced operational costs and environmental impact also make them a favorable choice in regions aiming to promote sustainable development.

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