Fully Automatic Cement Block Equipment

Equipment composition
Q: What parts does the fully automatic cement block equipment usually consist of?
A: It is generally composed of a mixer, a feeder, a molding machine, a conveyor, a stacker and other parts. The mixer is used to mix raw materials such as cement and sand and gravel; the feeder transports the mixed materials to the molding machine; the molding machine presses and molds the materials; the conveyor is responsible for transporting the molded blocks to the designated location; the stacker stacks the blocks for subsequent handling and storage.
Working principle
Q: What is the working principle of the fully automatic cement block equipment?
A: First, the raw materials such as cement, sand and gravel, and water prepared in a certain proportion are added to the mixer for full mixing to form a mixture with certain fluidity and plasticity. Then, the feeder transports the mixture to the mold of the molding machine. The molding machine applies a certain amount of pressure and vibration to make the mixture densely molded in the mold to form cement blocks of the required shape and size. Then, the conveyor transports the molded blocks out of the molding machine. After a period of maintenance, the stacker stacks the blocks according to certain rules.
Production capacity
Q: What is the production capacity of the fully automatic cement block equipment?
A: Its production capacity varies depending on the equipment model and configuration. Generally speaking, small fully automatic cement block equipment can produce hundreds of blocks per hour, while large equipment can produce thousands of blocks per hour. For example, some common medium-sized equipment has an hourly output of about 1000-2000 blocks.
Product specifications
Q: What specifications of products can the fully automatic cement block equipment produce?
A: It can produce cement blocks of various specifications, including standard brick sizes (240mm×115mm×53mm), hollow block sizes (such as 390mm×190mm×190mm), and various sizes of porous bricks, pavement bricks, etc. By changing the mold, other special specifications and shapes of blocks can also be produced to meet the needs of different construction projects.
Degree of automation
Q: In what aspects is the degree of automation of the fully automatic cement block equipment reflected?
A: The equipment has a high degree of automation, which is reflected in multiple links. For example, the conveying and metering of raw materials adopts an automated control system, which can accurately control the ratio of raw materials; during the molding process, the opening and closing of the mold, the filling, pressing and demoulding of the materials are all automatically completed by program control without manual intervention; the conveying and stacking of blocks are also automatically performed by conveyors and stackers, reducing the workload and labor intensity of manual handling. In addition, the equipment also has automatic fault detection and alarm functions, which is convenient for timely detection and troubleshooting.
Maintenance
Q: How to maintain the fully automatic cement block equipment?
A: Daily maintenance includes regular cleaning of dust and debris on the surface of the equipment, checking whether the connecting bolts of each component are loose, and tightening the loose bolts in time. Regularly check the wear of the mixing blades of the mixer, the molds of the molding machine and other wearing parts. If there are severely worn parts, they should be replaced in time. Check and maintain the lubrication system of the equipment, add lubricating oil on time, ensure good lubrication of each moving part, and reduce wear. At the same time, regularly check the electrical system to ensure that the wires are firmly connected and there are no safety hazards such as leakage and short circuit.
Price range
Q: What is the price range of fully automatic cement block equipment?
A: The price of fully automatic cement block equipment is affected by many factors, such as the production capacity, degree of automation, brand, etc. of the equipment. Generally speaking, the price of small fully automatic cement block equipment ranges from tens of thousands to hundreds of thousands of yuan; the price of medium-sized equipment is usually around hundreds of thousands of yuan; the price of large and highly automated equipment may exceed one million yuan. For example, some small equipment with basic configuration may be priced at 50,000-80,000 yuan, while large equipment with advanced technology and high production capacity may cost 1.5-2 million yuan.
Scope of application
Q: What fields are fully automatic cement block equipment suitable for?
A: It is widely used in the construction industry and can be used to produce wall blocks, floor tiles, etc. for various buildings. In civil buildings, it is used to build walls of buildings such as residential buildings, office buildings, and schools; in municipal engineering, it can be used to lay road bricks for roads, squares, parking lots, etc.; in industrial buildings, it can also be used to build walls and floors of factory buildings. In addition, it can also be used in some temporary buildings and rural self-built houses.