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Saudi Arabia Hollow Block Machine

Our brick machine is a multi-purpose machine that can produce a variety of brick types, hollow bricks, standard bricks, colored bricks,Slope protection brick equipment etc.

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Features

Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most reliable manufacturers and suppliers of saudi arabia hollow block machine in China. If you're going to buy high quality saudi arabia hollow block machine, welcome to get pricelist and quotation from our factory. For price consultation, contact us.

Basic Info.

Model NO.	QT10-15	Automatic Grade	Automatic
Machine weight	13.5T	Molding cycle	15-18S
Raw Material	Crushed Stone Sand and Cement	After Sales Service	Engineer Available to Abroad
Bevel Paver	36PCS Per Mould	8inch Hollow Block	10PCS Per Cycle
Interlocking Paver	28 or 36PCS Per Droop	Standard brick bearing pressure	7.5-15MPa
Equipped power	30.5KW	Oil pump power	22KW
Vibration frequency	55-75Hz	Production Capacity	300 Sets/ Year

Product Description

Structural principle and characteristics
Structure: Introduce the overall structural layout of the equipment, the functions of each component and the interconnection relationship.
Principle: Explain the working principle, such as providing pressure through the hydraulic system and generating vibrations through the vibrator to form the material in the mold.
Features: Explain the product features, such as the use of advanced PLC intelligent control system, easy operation and high degree of automation; high-strength steel welded frame, good rigidity and strong stability.
Main technical parameters
Number of forming blocks: The number of blocks per mold of different specifications, such as the number of blocks per mold of 390×190×190mm blocks.
Forming cycle: The time required to complete a block forming.
Excitation force and excitation frequency: The excitation force size and vibration frequency range of the vibrator.
Motor power: The power of each motor, such as hydraulic pump motor, vibration motor, etc.
Machine weight and overall dimensions: The weight and length, width and height dimensions of the equipment.
Panel specifications: The size and material of the matching pallet.
Electrical circuit diagram
Provide a detailed electrical control system circuit diagram, including power circuit, control circuit, sensor circuit, etc.
Mark the name, model, specification and function of each electrical component in the circuit.
Adjustment method and precautions of vibrator
Describe the amplitude, frequency adjustment method and adjustment range of the vibrator.
Emphasis the precautions during the use of the vibrator, such as regularly checking the fastening and lubrication of the vibrator, avoiding long-term idling, etc.
Usage method
Operation process: including pre-startup preparation, equipment startup, parameter setting, production operation steps, shutdown operation, etc.
Parameter setting: Introduce how to adjust equipment parameters according to different block products and raw materials, such as vibration time, pressure size, cloth speed, etc.
Daily inspection and maintenance
Daily inspection: List the inspection items before, during and after production every day or every shift, such as checking the connection status, lubrication status, working status of electrical components, etc.
Maintenance content: Describe the maintenance cycle and maintenance methods of the equipment, such as regular replacement of lubricating oil, cleaning of filters, inspection and replacement of wearing parts, etc.
Mold replacement and maintenance
Detailed description of the steps and methods of mold replacement, including disassembly, installation, and debugging.
Introduction of mold maintenance methods, such as cleaning, oiling, and rust prevention, to extend the service life of the mold.

Blind Brick Machine

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Brief Introduction
The quality of the hollow block machine can be judged from the following aspects:
Mechanical structure
Frame material and welding quality: The frame of a high-quality hollow block machine usually uses high-strength steel, such as Q345, which has good toughness and strength and can withstand various stresses during machine operation. The welding should be uniform and firm, without defects such as false welding, leaking welding, and cracks. The internal welding quality can be detected by observing the welding appearance and using flaw detection equipment when necessary.
Mold quality: The mold is a key component that determines the quality of block molding. A good mold is made of wear-resistant and corrosion-resistant alloy steel, such as Cr12MoV, etc. It is precision-processed with high dimensional accuracy and low surface roughness, which can ensure accurate block size and smooth surface. The structural design of the mold is also very important. It should be easy to load and demould, and not easy to deform during long-term use.
Transmission system: Transmission components such as gears, chains, belts, etc. should be selected from reliable quality products with good wear resistance and transmission efficiency. The gear tooth profile should be accurate, the meshing clearance should be appropriate, the tension of the chain and belt should be easy to adjust and there should be no slipping or deviation during operation.
Electrical and control system
Electrical components: Contactors, relays, controllers and other components in the electrical system should use well-known brands, such as Schneider, Siemens, etc., with good stability and reliability, can adapt to frequent start and stop operations, strong anti-interference ability, and reduce equipment downtime caused by electrical failures.
Control system: Advanced control systems can improve the automation level and production efficiency of equipment. Parameter setting, operation monitoring and other operations can be performed through the operation panel, and the interface should be simple and clear and easy to operate. The control system should have complete protection functions, such as overload protection, short circuit protection, leakage protection, etc., to ensure the safety of equipment and operators. It can also be examined whether it has a fault diagnosis function, can quickly and accurately locate the fault point, and facilitate maintenance.
Hydraulic system
Hydraulic components: The quality of components such as hydraulic pumps, hydraulic cylinders, and hydraulic valves directly affects the performance of the hydraulic system. High-quality hydraulic components should have good sealing, pressure resistance and flow stability. The pressure and flow of the hydraulic pump should be able to meet the working requirements of the equipment. The matching accuracy between the piston and the cylinder of the hydraulic cylinder is high. The hydraulic valve is sensitive and accurate, without leakage and jamming.
Hydraulic oil quality: The quality of hydraulic oil is crucial to the operation of the hydraulic system. Hydraulic oil with appropriate viscosity and quality grade should be selected, with good anti-oxidation, anti-wear and anti-emulsification properties. Check the cleanliness of the hydraulic oil regularly. If too many impurities in the oil will affect the normal operation of the hydraulic components, it can be tested by oil testing equipment.
Production capacity and product quality
Production efficiency: Under rated working conditions, a higher output can be achieved, such as the number of hollow blocks produced per hour meets or exceeds the technical parameter indicators of the equipment. At the same time, the stability of the equipment should be good, and it can run continuously for a long time without frequent fault shutdowns.
Block quality: The hollow blocks produced by this equipment should be accurate in size and regular in appearance, without defects such as missing edges, cracks, and deformation. The performance indicators of the strength and density of the blocks should meet the requirements of relevant standards, and can be judged by sampling and testing the compressive strength and flexural strength of the blocks.
Brand and after-sales service
Brand reputation: Understand the brand awareness and market reputation of the manufacturer. You can obtain relevant information through online searches, industry forums, customer reviews and other channels. Well-known brands usually have better guarantees in terms of product quality, technology research and development, and after-sales service.
After-sales service: A complete after-sales service system is an important factor in judging the quality of equipment. The manufacturer should be able to provide timely technical support, maintenance services and spare parts supply, and have a professional after-sales service team that can respond quickly when the equipment fails to ensure that the equipment resumes normal operation as soon as possible.

Main Technical Specifications for QT10-15 Block Making Machine

Motors Power:

51 KW For Main forming machine parts only

Machine Dimensions:

9800x2300x2800mm

Cycle times:

16~25s

Vibration:

Siemens motor Vibration

Vibration Frequency:

2800~4500rmp

Pallet Size:

1150x950mm or 1200x900mm

Gross Weight:

About 12T

Raw Materials:

Crushed stone, sand, cement, dust and coal fly ash, cinder, slag, gangue, gravel, perlite, and other industrial wastes

Applied Products:

Concrete blocks, solid/hollow/cellular masonry products, paving stones with or without face mix, garden and landscaping products, slabs, edgers, kerbstones, grass blocks, slope blocks, interlocking blocks, etc.

Applied Fields:

Widely used in buildings, road pavings, squares, gardens, landscaping, city constructions

Capacity for QT10-15 Block Making Machine

Production per Mould:

10 pcs/mould (Standard Block: 400x200x200mm)

2pcs/mould (Solid block:400x400x400mm)

52pcs/mould (Stock brick:200x100x70mm)

30 pcs/mould (Inland Maxie Brick: 290x140x90mm)

28pcs/mould(Zigzag shape Paver:200*100*60~80mm)

36 pcs/mould (Rectangle Paver: 200x100x60~80mm)

Cycle Time:

15-20 seconds

Production per Shift
(8 Working Hours):

Hollow Block (400x200x200mm): 15,000~16,000 pcs

Solid Block (400x400x400mm): 2800-3000 pcs

SA Stock Brick(200x100x70mm):100,000~107,000pcs

SA Inland Maxie Brick:(290x140x90mm): 57,600~61,500pcs

Zigzag shape Paver(200*100*60~80mm): 52,000~65,000pcs

Rectangle Paver (200*100*60~80mm): 52,000~65,000pcs

Precision depends on the process.
Different processing equipments to ensure high precision for equipments components and moulds.

20241118145548

Application of QT10-15Block Making Machine at site

QT10-15 Block making machine,paver making machine making different shape of concrete Hollow block,interlocking paver ,curb stone on site.

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