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Tanzania Building Block Brick Making Machine

An environment - friendly brick - making machine is a mechanical device used for producing environment - friendly bricks. It utilizes various industrial waste residues such as construction waste, fly ash, coal gangue, etc. as the main raw materials, and adds a certain proportion of cement, lime and other cementitious materials. Through processes such as mixing, forming and curing, it manufactures various types of brick products：hollow brick，Standard brick，Pavement bricks……

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Features

Langfang Nianpeng Mechanical Equipment Processing Co., Ltd. is one of the most reliable manufacturers and suppliers of tanzania building block brick making machine in China. If you're going to buy high quality tanzania building block brick making machine, welcome to get pricelist and quotation from our factory. For price consultation, contact us.

Environmentally friendly brick machine：

Sidewalk Brick Machine

The composition, particle size, moisture content, impurity content and other factors of the raw materials will have an impact on the operation of the brick making machine, as follows:
Raw material composition
Cementitious material content: cement and other cementitious materials are the key components for making bricks form and have a certain strength. If the cementitious material content is insufficient, the bonding of the raw materials is poor, and the bricks are difficult to form. During the pressing and forming process, the brick making machine may have problems such as loose bricks and missing corners, which will affect production efficiency and product quality. On the contrary, too much cementitious material will increase costs and may also cause the raw materials to be too viscous, affecting the uniformity of the distribution and the smoothness of the equipment.
Aggregate characteristics: The type, shape, and gradation of aggregates have an important impact on the operation of the brick making machine. For example, the use of hard, regular-shaped, and well-graded aggregates can make the raw materials flow and fill the mold better during the mixing and forming process, which is conducive to the normal operation of the brick making machine. If the aggregate contains too many flakes or needle-shaped particles, or the gradation is unreasonable, the flow resistance of the raw materials in the equipment will increase, increase the load of the mixing motor and the forming mechanism, and may even cause blockage.
Raw material particle size
Particle size: If the raw material particles are too large, it will be difficult to enter the small parts of the mold, resulting in difficulty in molding, and may also damage the mold or cause the extrusion parts of the brick making machine to bear too much pressure, affecting the life of the equipment. If the particles are too fine, the specific surface area of the raw material will increase, and the water demand will increase, which will not only affect the drying shrinkage performance after molding, but also cause the raw materials to agglomerate during mixing and transportation, blocking the pipeline or the discharge port, and affecting the continuous operation of the brick making machine.
Particle size distribution: Uneven distribution of raw material particle size will make it difficult to mix the raw materials evenly during mixing, and it is also easy to have uneven density during the molding process. Areas where large particles are concentrated may cause excessive local pressure and damage the mold or equipment; areas where small particles are concentrated may affect the strength of the bricks due to insufficient density, increase the scrap rate and operating costs of the equipment.
Raw material moisture content
Excessive moisture content: If the moisture content of the raw material is too high, the raw material will be too wet and sticky, and it is easy to form mud lumps during mixing, which is difficult to mix evenly. During the spreading and molding process, wet raw materials will stick to the mold and conveyor belt, affecting the uniformity of the spreading and the smoothness of the bricks, resulting in uneven brick surfaces and large size deviations. It may also make the equipment cleaning work frequent and reduce production efficiency.
Too low moisture content: If the moisture content is too low, the raw materials will be too dry and have poor fluidity. It is not easy to fully mix with other ingredients during mixing and difficult to compact during molding, resulting in insufficient brick strength and cracks. In addition, dry raw materials are prone to dust during transportation, polluting the working environment and affecting the electrical components of the equipment and the health of operators.
Raw material impurity content
Metal impurities: Metal impurities in the raw materials may damage the mixing blades, conveyor belts and other components of the brick making machine, and may also rub against the mold during the molding process, scratch the mold surface, and affect the appearance quality of the bricks. In addition, metal impurities entering the electrical system or transmission system of the equipment may cause short circuits, jams and other faults, seriously affecting the normal operation of the brick making machine.
Organic impurities: The presence of organic impurities will reduce the bonding properties of the raw materials and affect the strength and durability of the bricks. During the high-temperature firing process, organic impurities may burn and produce gas, causing pores or cracks inside the bricks, reducing the quality of the bricks. At the same time, organic impurities may also accumulate in the equipment, breed bacteria and mold, corrode equipment components, and shorten the service life of the equipment.

Product display

In order to avoid the failure of brick making machine, measures can be taken from daily maintenance, operating specifications, raw material control, equipment selection and environmental management, as follows:
Do a good job of daily maintenance
Check parts regularly: formulate a detailed inspection plan, check the key parts of the equipment every day, such as molds, conveyor belts, vibration motors, hydraulic systems, etc., to check whether there are problems such as wear, looseness, leakage, etc. For vulnerable parts, such as the corners of the mold, vibration springs, etc., it is necessary to focus on the inspection, and replace them in time if the wear exceeds the specified range.
Carry out cleaning and lubrication: Before and after each startup and shutdown, the equipment must be cleaned to remove dust, waste residue and other debris on the surface and inside of the equipment to prevent them from entering the equipment and affecting operation. According to the requirements of the equipment manual, lubricate each moving part regularly, select appropriate lubricating oil, and ensure the lubrication effect.
Carry out system inspection: Regularly inspect the electrical system, hydraulic system, etc., check whether the electrical components are aging or damaged, whether the wires are damaged or short-circuited; check whether the pressure and oil temperature of the hydraulic system are normal, whether the hydraulic oil is deteriorated or contaminated, and replace aging or damaged components and deteriorated hydraulic oil in time.
Standardize the operation process
Strengthen personnel training: Provide professional training for operators to make them familiar with the working principle, operation method and safety precautions of the brick making machine, and take up their posts after passing the assessment. Operators must strictly follow the operating procedures to avoid equipment failures caused by illegal operations.
Arrange production reasonably: According to the performance and load capacity of the brick making machine, arrange production tasks reasonably to avoid long-term high-load operation of the equipment. During the operation of the equipment, pay close attention to the operating status of the equipment. If abnormal sounds, vibrations or temperature increases are found, the equipment should be stopped immediately for inspection.
Make good preparations for startup and shutdown: Before starting up, check whether all parts of the equipment are normal, whether the raw material supply is sufficient, and whether the electrical, hydraulic and other systems are in good condition. After shutdown, turn off the power supply of the equipment according to the prescribed procedures, clean the equipment, and do a good job of protecting the equipment.
Control the quality of raw materials
Ensure the purity of raw materials: Ensure that the raw materials input meet the requirements of the brick making machine, screen and process the raw materials, remove impurities, iron blocks and other foreign matter, and prevent them from entering the equipment and causing blockage or damage.
Stabilize the raw material ratio and moisture content: strictly control the raw material ratio and moisture content in accordance with the production process requirements to ensure its stability. Unreasonable raw material ratio or excessively high or low moisture content will affect the molding effect of bricks, increase the load of the equipment, and even cause equipment failure.
Other measures
Choose high-quality equipment: When purchasing a brick-making machine, choose brands and models with reliable quality and good reputation to ensure that the equipment has a high level in design, manufacturing process and parts quality, so as to reduce the probability of equipment failure from the source.
Improve the equipment operating environment: Keep the working environment of the brick-making machine clean and dry, avoid the equipment in a humid and dusty environment for a long time, prevent electrical components from being damp and short-circuited, and mechanical parts from rusting and corroding. At the same time, provide the equipment with a stable power supply and a suitable working space to ensure that the equipment operation is not disturbed by external factors.

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Concrete Brick Making Machine